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Refractories - SUPRA - RL 605
Description
SUPRA-RL 605 is a phenolic Novolac resin solution. It has been specially formulated for refractory applications. It is characterised by a medium viscosity range, high carbon yield, long storage life, room temperature handling and easy processability.
It can be used as a binder at an addition level of 3.0-5% for magnesia carbon bricks, slide gate Refractories, alumina carbon refractories etc. Addition of 10-12% hexamine is necessary for curing. Hexamine is initially mixed to the refractory aggregates to ensure thorough distribution followed by SUPRA-RL 605. In certain cases to improve the compressability and green strength of the bricks, SUPRA-RL 605 can be partially replaced by powder resin.
In the manufacture of mag-carbon bricks, it is available to age the mix for 4-8 hrs. prior to making the bricks, in order to obtain the bricks free from lamination and Surface cracks. Typical Properties
Specifications (Refractory Resin) SUPRA-RL-605
Product: P.F. Liquid Resin (Refractory)
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Appearance |
Brown liquid |
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Solid content @ 150oC – 1 hour |
72%±1% |
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Viscosity @ 30oC Solution 20% Methanol by Ford Cup No. 4B |
60 Sec – 90 Sec (5500-7500 cps) |
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Cure Time @ 150oC |
70-90 sec. |
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PH |
3.5-4.0 |
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Free Phenol |
Less than 2% |
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Specific Gravity |
1.165-1.20 |
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Solvent |
Glycol |
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Residual carbon content (%) (on cured resin) |
50 min. |
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Shelf Life |
6 months in cool and dry place |
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Packing |
200 kgs. Nett M.S. drums | | Product: P.F. Resin Powder (Refractory)
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Appearance |
White to Pale Yellow |
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Melting Point by Capillary |
80-85oC |
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Cure Time @ 150oC with 10% Hexa by Plate Spatula Method |
70-90 |
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Hexamine |
12% |
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Sieve Analysis |
200 Mesh B.S.S. – Nil |
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Inclined flow at 125oC by ½’’ dia 500 MGS Tablet 600 angle, 5 MTS horizontal 25 Mts. Inclined |
20-30 mm |
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Shelf Life |
6 months in cool and dry place |
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Packing |
25 kgs. HDPE liner bags | |
Note: Hexamine catalyst also supplied with hexa content 95% minimum and 200 mesh B.S. |